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Following
is a list of common questions and answers regarding ThermoBlok spacers.
If you have others, please submit them to tech@outlawengineering.com
Do
I need to install gaskets with the ThermoBlok spacers, or do they
replace the manifold gaskets?
ThermoBloks should be installed with gaskets, which is why most kits contain extra gaskets for the spacers. Users may
elect to apply a "sensor safe" gasket sealant such as
Permatex #1 instead.
Won't
the additional length/volume added to the intake manifold mess up
the power curve (or VRIS valve resonance points)?
The
1/4" (6.35 mm) addition to the runner length will indeed shift
the torque curve to the left slightly, about 50 RPM. This has actually
been proven to be a benefit as it helps to restore some of the torque
lost due to the addition of larger intakes and exhausts. Take a
look at the dyno plot on our TECH page (or on your specific vehicle
application page) and you will see that although the torque curve
is shifted, power is up across the entire power band.
Will
ThermoBlok spacers void my warranty?
Although
Outlaw Engineering makes no claim regarding the voiding
of factory warranties, most dealers take the stance that if the
aftermarket part did not contribute to the cause of the failure,
it is a moot point. Outlaw Engineering has literally
thousands of ThermoBlok spacers in the field and we
have never known of any type of failure related to our product.
EVER.
Will
ThermoBlok spacers cause me to fail an emissions test?
In
a word, no. Outlaw Engineering has tested vehicles
before and after insulator installations and passed the stringent
California State emissions testing. The vehicles that were tested
were California emissions vehicles, not federal, and they were inspected
by a VERY picky tech inspector at a California authorized Test and
Repair facility. The tech would not allow the Hotshot intake on
a vehicle even though the law stated that it was acceptable. However, the tech did not notice
the intake and throttlebody spacers as they looked like stock equipment.
Outlaw Engineering has sold many, many sets to other
California residents and has never received or otherwise heard of
any smog inspection issues in California or any other state. CARB
certification is a hurdle that we may pass in the future. However,
Outlaw Engineering makes no claim regarding the results
of improperly installed insulators.
Are
ThermoBlok spacers reusable?
Yes.
spacers that are carefully removed and cleaned may be reused indefinitely.
What
are the negative side effects of running with ThermoBlok spacers?
None.
Seriously. Outlaw Engineering does not know of any
drawbacks to the use of properly installed ThermoBlok spacers.
In addition to power increases, we have received reports of better
gas mileage, better sounding induction noise, and longer life of
underhood components such as hoses do to reduced temperature to
name a few.
How
thick are ThermoBlok spacers? Will they cause interference problems
with other components like strut tower bars?
Outlaw
Engineering chose a ¼" thickness for the insulating
material as striking the best balance between heat blocking characteristics
and the need to fit within today's compact engine bays. Each Outlaw
Engineering kit contains all the parts and instructions
necessary for making the insulators operational on a stock engine.
If you have added aftermarket equipment such as a strut tower bar,
you will need to determine if the bar will clear the ¼"
shifted manifold. If interference does exist, most bars can be slightly
modified to fit with bending or spacers.
Do
ThermoBlok spacers come in other thicknesses?
ThermoBlok
spacers are completely modular and can be stacked into any thickness
of ¼" increments. If you want a hugely thick spacer
for your monster motor, please contact us.
I
don't feel the need to keep the throttle body cool, can I buy the
intake manifold spacers only?
This
is a common question made by people that don't fully understand
the operation of the system. The throttle body spacer is not meant
to keep the throttle body cool, but is meant to keep the intake manifold
insulated from the heat of the throttle body. Remember that most throttle bodies
are heated by engine coolant to keep ice from forming in cold climates.
This heat transfers from the throttle body to the intake so that
the intake is now effectively heated from both ends. If we sold
intake spacers only, we would only be providing half the system.
If you simply must have the manifold spacers only, please contact
us.
But
I plan to bypass the coolant passage in my throttlebody?
Outlaw
Engineering does not feel that bypassing the throttlebody
coolant passage is a very elegant solution to throttlebody heat for many users.
This often leads to rough idle, increased fuel consumption and possibly
higher emissions. Many TB's contain thermosensors that would never
reach operating temperature. It is similar to running an old carbureted
vehicle with the choke all the time. Also, there truly is the possibility
of ice formation in the TB during the colder months without this
system. With the addition of an insulator, the vehicle can operate
as it was meant to and the intake will remain cooler.
Won't
moving the fuel injectors 1/4" mess up the "aim"
of the fuel stream and cause driveability and mileage problems?
Doesn't the injector have to hit the back of the intake valve perfectly
to work properly?
This
was an initial concern of Outlaw Engineering also.
After investigation, testing, and real world experience, it would
seem that injector pulse placement is not as critical as some may
feel. For example, most modern 4 valve/cylinder engines have two
intake valves and only one injector per cylinder. If you take a
look at some of these injectors, many have a "splitter"
that breaks the fuel shot into two streams to shoot it in the general
direction of the intake valves. Hardly a precision aimed component.
There have been racing organizations that successfully move the
injectors several inches from the stock position without negative
effects. With literally thousands of ThermoBlok spacers
in the field, this has never posed a problem.
What
about the EGR? Doesn't the hot exhaust gas heat up the intake manifold
anyway?
During
EGR operation, exhaust gas is fed into the intake during part throttle
operation. This is done to dilute the intake charge in order to
cool combustion and reduce NOX emissions. The amount of exhaust
gas bled into the intake is minimal and does not appreciably heat
the intake charge. Additionally, the EGR valve is closed during
full throttle and doesn't dilute the intake charge at all. The temperature
data on our TECH page speaks for itself.
Now
that the manifold is absorbing less heat from the engine, won't
my engine run hotter?
The
amount of total thermal energy produced by an engine is enormous
compared to the amount that is conducted to and radiated by the
intake manifold. The vast majority of this heat energy is removed
from the engine by the cooling system. If the installation of ThermoBlok
spacers causes your engine to run hot, your cooling system is on
the verge of complete failure and in immediate need of repair or
replacement. Outlaw Engineering has known no instances of increased
engine heat do to the installation of spacers.
What
about turbo or supercharging?
The
tensile strength of the phenolic material is certainly high enough
to withstand any level of boost. Remember that the increased pressure
of the intake charge is contained within rubber and silicon hoses
held with hose clamps. Outlaw Engineering knows of customers that
run ThermoBloks in addition to turbo or supercharging.
Can
Outlaw Engineering ship overseas?
Certainly!
Outlaw Engineering regularly ships to destinations
all around the globe. ThermoBloks have gone to places
like Australia, Belgium, Finland, France, Germany, Hong Kong, Ireland, Italy, Japan, Netherlands,
New Zealand, Northern Ireland, Norway, Slovenia, South Africa, Switzerland, Sweden and the UK
to name a few. Contact us at sales@outlawengineering.com for
details.
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